Custom Automotive & EV Wire Harness Assemblies
High-Speed Data Interconnects built for next-gen GPU clusters. 85Ω Impedance | 32 GT/s | Custom Pinouts & Routing
- Standard: IATF 16949 & IPC/WHMA-A-620 Class 3
- Range: Full Vehicle Cabling (Engine, Chassis, Body, HV)
- Components: TE, Yazaki, Sumitomo, Delphi (Aptiv)
- Documentation: PPAP Level 3 Support
COMPREHENSIVE VEHICLE SOLUTIONS
Precision Cabling for Every System
- Powertrain & HV: Engine harness, Battery cable assemblies, HVAC & Compressor wiring.
- Chassis & Safety: ABS sensors, Chassis wiring, Signal cable assemblies.
- Body & Interior: Front/Rear lighting, Roof wiring, Power windows & Infotainment.
We engineer and manufacture specific assemblies for every part of the vehicle:
Front & Engine: Connecting instrumentation, light assemblies, fuel injectors, and spark plugs.
Body & Roof: Complex routing for doors, roof lights, audio systems, and power windows.
Rear & Chassis: Tail lights, license plate sensors, and under-body components.
HVAC System: Heavy-gauge wiring for blower motors and AC compressors.
Our ruggedized harnesses are trusted across diverse industries:
Passenger & Commercial: Cars, Semi-trucks, Long trucks, Buses.
Off-Highway: Farm machinery, Garden tools, Construction equipment.
Recreational: Motorbikes, ATVs, Go-karts, Golf carts.
Specialty: Emergency vehicles, Military vehicles, Marine crafts & Boats.
Top-Tier Partners: We maintain a robust inventory of authentic components from TE, Molex, Yazaki, and Sumitomo to ensure OEM-level reliability.
Quality Guarantee: Every harness undergoes rigorous testing for continuity, pull-force, and waterproofing (IP67/IP68).
Easy Installation: Designed with precise dimensions and clear labeling to streamline your assembly line process.
Frequently Asked Questions
Yes. We specialize in HV wiring for EV Battery Packs (BMS), Inverters, and Motor controls. We use shielded, orange-jacketed cables (up to 120mm²) capable of handling 1000V+ systems, ensuring EMI protection and thermal stability under high loads.
Absolutely. We have a robust supply chain with top-tier automotive component manufacturers including TE Connectivity, Yazaki, Sumitomo, Aptiv (Delphi), and Bosch. We guarantee genuine parts for OEM projects, or we can suggest cost-effective equivalents for aftermarket applications if approved.
Yes. For off-highway vehicles (farm machinery, construction equipment), we use cross-linked polyethylene (XLPE) wire insulation and IP67/IP68 sealed connectors to withstand extreme vibration, dirt, moisture, and engine heat (-40°C to +125°C).
Yes. As an IATF 16949 certified manufacturer, we support the full automotive approval process. We can provide PPAP Level 3, IMDS registration, Control Plans, and PFMEA documentation to meet Tier 1 and OEM supplier requirements.
Quality is non-negotiable. We perform 100% electrical continuity testing on every unit. Additionally, we conduct Pull-Force testing (for crimp validation), Cross-section analysis, and Waterproof testing to ensure zero-failure performance in the field.
We operate with a highly flexible Low MOQ policy tailored for High-Mix, Low-Volume (HMLV) projects.
Prototyping & EVT/DVT: We support small-batch builds for design validation. Exact minimums are evaluated transparently based on the availability and MPQ (Minimum Package Quantity) of specific OEM connectors (e.g., TE, Aptiv, Yazaki).
Mass Production: Seamlessly scalable to thousands of units leveraging our automated processing lines.
Whether it’s a custom racing harness or a commercial fleet retrofit, we evaluate your BOM upfront and grow with your demand.
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